Cell Operator (Clean Room)

Overall Responsibilities:

• Follow all clean room procedures and regulations (incl. but not limited to gowning, operational, etc.)
• Understand and Interpret drawings.
• Set-up of metal preparation, rubber preparation, extrusion, moulding, finishing, inspection, washing and packing machines to the correct parameters.
• Efficient operation of metal preparation, rubber preparation, extrusion, moulding, finishing, inspection, washing and packing machines as per work instructions and other procedures: including, but not limited to, loading of raw material, unloading of parts, if necessary, in-line quality checking, machine fine-tuning, part measurement, washing and packing.
• Selecting the right machine program when replacing to a different part number.
• Ensure parts are fully prepared for the following process at the required quality and cleanliness levels in a timely manner.
• Keeps particular attention to the risk of mixing, ensuring all bins / bags / trolleys in the area are closed and that the necessary cleaning is resorted to when changing from one part to another. 
• Maintain a clean and organized working environment in line with 5S methodology.
• Cleaning of machines throughout the shift and thorough cleaning at end of shift.
• Filling in Production sheets, Attribute charts, Process control charts, Total Preventive Maintenance sheets and all other relevant data sheets and checklists as needed for production and quality recording.
• Identify and report anomalies as per company procedures.
• Carry out stock take using the available equipment as instructed in the stock take instructions.
• Receive and provide adequate handover at the start and end of every shift.
• Ensure autonomous maintenance and preventative checks are carried out and recorded as per instructions.
• Ensure all relevant Environment, Health and Safety instructions are followed.
• Participate in risk reduction plans.
• Participate in 8D (Customer complaints) activities for root cause identification.
• Compliance with the requirements of the ISO14001 environment management system and the ISO45001 occupational health and safety management system
• Responsible for reporting any hazards / near misses/ incidents immediately to the area management.
• Training of operators when needed and ensure that other operators reach the required level.
• Receive training local and abroad if needed.

Rubber Preparation Responsibilities

• Mix and mill material as per process instructions and recipes.
• Carry out in-process checks as per PI’s and assess product quality in line with customer requirements.
• Use of oven for pre-heating compound in an effective way.
• Clean machines effectively during compound change over from stray material and other contamination.
• Check and flag to team leader / shift leader when blades, dies, core pins and other relevant ancillary equipment needs to be changed.
• Be responsible for all material handling (incl. but not limited to):
• Checking the delivery of the compounds (and filling checklists)
• Issuing material on MO and printing of labels accordingly
• Ensuring that compound stocks are not expired.
• Carry out the retest procedure on compounds that are close to their shelf life.
• Ensure Kanban compounds are kept up to date.
• Ensure lot traceability is maintained through the selective use of compound lot.
• Use of FIFO.

Metal Preparation Responsibilities

• Carry out in-process checks as per PI’s and assess product quality in line with customer requirements.
• Check and flag to team leader / shift leader when blades, dies, core pins and other relevant ancillary equipment needs to be changed.
• Masking and shot blasting of metals as per customer requirements.
• Degreasing metals
• Handling and mixing of bonding agents.
• Application to bonding agents to metal as per customer requirements.
• Reclaim any metal components.

Moulding Responsibilities

• Carry out in-process checks as per PI’s and assess product quality in line with customer requirements.
• Visual examination of moulded products and on detection of defect: if within capacity, making changes to the machine setting to solve quality issue, or call supervisor.
• Careful handling of component, moulded parts, tooling, and related ancillaries (loading equipment, etc.) to ensure no damage is done.
• Use of oven for pre-heating preforms in an effective way.
• Ensuring supply of raw material and components and delivering work in progress to next station

Finishing Responsibility

• Operations of all finishing machines as per work instructions and other procedures – including (but not limited to) changes / cleaning of media, filters, etc.
• Placement of parts and removal from ovens, ensuring correct identification is kept.
• Ensure materials are grouped by curing cycle required.

Measure, Inspection, Washing and Packing Responsibilities

• Check the line / samples from any production dept. as required.
• Inspect samples (incl. but not limited to, PPAP, new business, line checks, and in-process checks) and supply the respective defect Pareto’s when required.  
• Handle parts for inspection in relevant bins / bags / trolleys in line with EHS standards.
• Selecting the correct Inspection machine program according to the part number.
• Conduct dimensional inspection of parts using the provided certified measuring equipment.
• Carry out inspection duties in accordance with customer quality and cleanliness requirements.
• Conduct auditing / assessing of parts as per quality standards in a timely manner whilst ensuring cleanliness requirements are met.
• Prepare relevant samples according to the certification requirements during assessing and forward samples to quality department.
• Label and segregate all rejects according to quality procedures.
• Wash and Pack parts in accordance with customer specification.
• Assist with other QA functions as required.

What we are looking for: 

We are seeking a detail-oriented and proactive individual with experience in operating machines. The ideal candidate will have:

• At least secondary-level education
• Proficient in basic ICT applications
• Exposure to clean room environment is considered an asset
• Highly proficient with shop floor practices
• Able to communicate in English both written and orally
• 
  

Work Place Culture: 

At Trelleborg Malta, we believe in creating a vibrant and inclusive workplace where your voice matters. You'll be recognized for your contributions and have plenty of opportunities for growth and development. Join us and be part of a team that supports and celebrates each other!

What we offer: 

Trelleborg Training: Enhance your skills by training while you work!

Career Development: Explore dynamic career paths and learn from our experienced employees.

Comprehensive Health Coverage: Benefit from health insurance cover.

Study Leave: Take advantage of study leave to further your education.

Convenient Parking: Enjoy easy, hassle-free parking facilities.

Social and Well-Being initiatives: Doctor on site, and frequent social activities

Trelleborg is an equal opportunity employer. Join us and experience a rewarding, balanced work environment!